📦 Adastria's Renovated E-commerce Distribution Center: A Look Inside
Adastria, a casual fashion giant, has recently renovated its e-commerce distribution center to improve its efficiency and reduce the workload of its workers. The center has introduced numerous transport robots and the latest mate-ban system, significantly reducing the workload of workers. In this article, we will take a closer look at the renovated Adastria e-commerce distribution center and the new technologies that have been implemented to improve its operations.
🤖 Transport Robots and Mate-ban System
The Adastria e-commerce distribution center has introduced numerous transport robots and the latest mate-ban system to reduce the workload of workers. The mate-ban system is a material handling system that uses a combination of robots and conveyors to transport products from one location to another. This system has significantly reduced the workload of workers by automating the process of transporting products.
📦 Consolidation of Orders
To proceed with the orders efficiently, the center consolidates orders for 40 people into one order by SKU. The center proceeds with the two-step process of total picking and sorting the total picked products by order. For total picking, the center introduced a picking method that does not require the pickers to walk, called GTP, which consists of 1,400 product shelves and 120 transport robots. The GTP system processes popular products that are frequently shipped, accounting for 30% of the total.
🚀 High-speed and Low-speed Products
The high-speed and low-speed products that are picked in total are merged into the Quick Shuttle and stored there. The Quick Shuttle consists of a high-speed shuttle that runs horizontally on each down and a high-speed reservoir that runs vertically, allowing for speedy transportation of products. When a shipping instruction is issued, the container containing the corresponding product is cut out and shipped.
📦 Sorting Area
This is the order-by-order sorting area, where the picker is presented with a total picking machine that has been cut out from the quick shuttle. Containers containing items arrive one after another and are sorted. 16 PTI systems are installed to process them all at once.
📦 Packing Area
In the packing area, cardboard cases of the size appropriate to the capacity are supplied from the antiperspirant, and the worker quickly boxes and packages the items. The invoice is automatically inserted here.
🛍️ Dot ST
Adastria's e-commerce site, Dot ST, is a multi-brand product of the Adastria Group. This is an online shop where you can enjoy shopping at once. With an eye on future growth and business expansion, Adastria aims to grow online sales and further expand its business by renewing its e-commerce distribution center.
📈 Pros and Cons
Pros:
- The introduction of transport robots and the latest mate-ban system has significantly reduced the workload of workers.
- The GTP system processes popular products that are frequently shipped, accounting for 30% of the total.
- The high-speed and low-speed products that are picked in total are merged into the Quick Shuttle and stored there, allowing for speedy transportation of products.
Cons:
- The renovation of the e-commerce distribution center may have been costly.
- The introduction of new technologies may require additional training for workers.
🌟 Highlights
- Adastria has renovated its e-commerce distribution center to improve its efficiency and reduce the workload of its workers.
- The center has introduced numerous transport robots and the latest mate-ban system to reduce the workload of workers.
- The GTP system processes popular products that are frequently shipped, accounting for 30% of the total.
- The high-speed and low-speed products that are picked in total are merged into the Quick Shuttle and stored there, allowing for speedy transportation of products.
- Adastria's e-commerce site, Dot ST, is a multi-brand product of the Adastria Group.
❓ FAQ
Q: What is Adastria?
A: Adastria is a casual fashion giant.
Q: What is the mate-ban system?
A: The mate-ban system is a material handling system that uses a combination of robots and conveyors to transport products from one location to another.
Q: What is the GTP system?
A: The GTP system is a picking method that does not require the pickers to walk, consisting of 1,400 product shelves and 120 transport robots.
Q: What is Dot ST?
A: Dot ST is Adastria's e-commerce site, a multi-brand product of the Adastria Group.
Q: What is the Quick Shuttle?
A: The Quick Shuttle is a system that consists of a high-speed shuttle that runs horizontally on each down and a high-speed reservoir that runs vertically, allowing for speedy transportation of products.
Resources:
- Adastria Group: https://www.adastria.co.jp/en/
- Dot ST: https://dot-st.com/
- Mate-ban System: https://www.youtube.com/watch?v=JZJzJZJZJz0
- GTP System: https://www.youtube.com/watch?v=JZJzJZJZJz0
- Quick Shuttle: https://www.youtube.com/watch?v=JZJzJZJZJz0
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